In 1997 Gallazzi decided to invest more than 30 Millions Euros to become a specialist in calendering rigid PVC film for the pharmaceutical and food industries.

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The entire manufacturing process

From the introduction of the raw materials to the final packed product, the entire production process, including calendering, coating, lamination and slitting, is carried out in 1 single building, built according to GMP - Good Manufacturing Practices - standards.

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Storage of resins

The storage capacity of resin (polymer) for the production of materials for pharmaceutical and food is 1.200 Tons

The storage silos have been constructed to avoid the risk of cross-contamination

All the resins are checked before unloading

Dosing and mixing

The loading system for all raw materials operates through a barcode system. This ensures complete traceability of each roll, right down to the particular batch of raw material

Calendering

White room (in class 100.000)

Flooring in epoxy resin

No wood or glass

Thickness control on-line, by use of a Beta ray gauge

System of defect control on-line, using inspection cameras

Special clothing

Coating

White room (in class 100.000)

Solvent-free. Water-based products only are used

Corona treatment

On-line control of the weight (in grams per square metre) of the barrier coating by use of an infra-red gauge

On-line defect control system

Special clothing

Slitting

All slitting lines operate under class 100.000

Flooring in epoxy resin

No wood or glass

Special clothing

Complete traceability of each individual roll

Research and development / quality

The R&D / QC laboratory is equipped with the instruments necessary for the control, analysis and production of all types of film.